This Texas startup is turning ... Note
Fast Company

This Texas startup is turning oil well waste into EV batteries

Oil drilling in West Texas's Permian Basin extracts six million barrels of crude oil daily, alongside a staggering 26 million barrels of dirty, mineral-rich wastewater. This brackish water, concentrated seawater from prehistoric oceans, is five times saltier than today's oceans and contains valuable lithium. Houston-based startup Element3 discovered this potential, aiming to filter the wastewater to create a domestic lithium source for electric vehicle batteries. This innovative approach transforms a petroleum drilling byproduct into a crucial material for clean energy, embodying a "waste-to-value" circular economy. Element3, founded in 2021, commercializes U.S. Department of Energy research on unconventional brine mining. The company has raised over $20 million and now has 15 employees. They leverage the existing oil industry infrastructure for water movement, diverting, filtering, and returning the wastewater to the system. Element3's Midland facility uses a proprietary direct lithium exchange unit to extract lithium ions, then processes them into lithium carbonate powder and lithium hydroxide. This 6,000-square-foot commercial extraction facility, opened in February, is the first new U.S. lithium extraction facility since the 1960s. It can produce up to 3,000 tons of lithium annually, a substantial addition to the 5,000 tons produced by the only other U.S. source in Nevada. Element3's process offers a lower-emissions method for lithium generation compared to existing mines. This initiative signifies a broader shift in Texas's energy industry, embracing diverse energy sources and utilizing existing skilled workforces. Element3's work demonstrates how West Texas can layer a critical materials industry onto its established energy infrastructure.
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